Oakes Irrigation Research Site
         Carrington Research Extension Center * North Dakota State University
 P.O. Box 531, Oakes, ND 58474-0531, Phone: (701) 742-2744, FAX: (701) 742-2700, E-mail:  Kelly.c.Cooper@ndsu.edu
Optimum Corn Stover Removal for Biofuels and the Environment
K. Cooper, L. Besemann and H. Eslinger
        The 2007 U.S. energy bill calls for 36 billion gallons of ethanol to be produced by 2020.  In 2007 the U.S. produced 6.5 billion gallons of ethanol.  If corn grain was able to supply 15 billion gallons of ethanol, 21 billion gallons of ethanol would have to come from cellulosic material (biomass) to meet the 2020 mandate. The production of 21 billion gallons of cellulosic ethanol will require 350 million tons of dry biomass.  Presently, perennial grasses and corn stover are the most available.  About 194 million tons of biomass is produced in U.S. production agriculture annually, with 75 million tons coming from corn stover.  Therefore corn stover is being looked at to play a major role in cellulosic ethanol production. 
        Before we commit ourselves to using corn stover for fuel we need to study the environmental and economic consequences of this action.  What effect will stover removal have on soil organic matter, soil erosion and ultimately sustainability of the land resource?  
        The objective of this study is to determine what rates of stover removal within different cropping systems are conducive to maintaining and possibly improving the productive capacity of the land while providing a renewable energy source.  
MATERIALS AND METHODS
Rotations: Block I: 2017 - field corn, 2016 - field corn, 2015 – field corn, 2014 - field corn, 2013 - field corn, 2012 - field corn, 2011 - field corn, 2010 - field corn, 2009   field corn, 2008 – field corn, 2007 - field corn.
Block II: 2017 - field corn, 2016 - soybean, 2015 – field corn, 2014 - soybean, 2013 - field corn, 2012 - soybean, 2011 - field corn, 2010   soybean, 2009   field corn, 2008 - soybean, 2007 - field corn.
Block III: 2017 - soybean, 2016- field corn, 2015 – soybean, 2014 - field corn, 2013 - soybean, 2012 - field corn, 2011 - soybean, 2010   field corn, 2009 - soybean, 2008 - field corn, 2007 - onion.
Soil: Embden sandy loam, Hecla sandy loam and Maddock sandy loam. 
Block I: pH = 6.7; 3.1% organic matter; soil N 32 lbs/acre; soil P was very high; soil K was medium; soil S was very low.
Block II: pH = 6.6; 2.9% organic matter; soil N 20 lbs/acre; soil P was very high: soil K was high; soil S was very low. 
Block III: pH = 7.0; 1.9% organic matter; soil N 21 lbs/acre; soil P was very high: soil K was high; soil S was low.
Seedbed preparation: Strip-till May 5 with an Orthman strip-till machine.
Hybrid: Corn: Pioneer 9929 AMXT.
Variety: Soybean: Pioneer P11T22R2.
Planting: Block I:  Corn, May 9 in 30-inch rows @ 33,000 seeds/acre.
Block II: Corn, May 9 in 30-inch rows @ 33,000 seeds/acre. 
Block III:  Soybean, May 10 in 30-inch rows @ 158,200 seeds/acre.
Fertilizer: Block I:  Stream-bar 12 lbs N/acre and 40 lbs P2O5/acre as 10-34-0; 15 lbs N/acre and 20 lbs S/acre as 15-0-0-20 May 22.  Stream-bar 65 lbs N/acre as 28-0-0 May 23.  Sidedress 134 lbs N/acre as 28-0-0 June 15.
Block II:  Stream-bar 12 lbs N/acre and 40 lbs P2O5/acre as 10-34-0; 15 lbs N/acre and 20 lbs S/acre as 15-0-0-20 May 22.  Stream-bar 65 lbs N/acre as 28-0-0 May 23.  Sidedress 134 lbs N/acre as 28-0-0 June 15.
Block III:  Stream-bar 12 lbs N/acre and 40 lbs P2O5/acre as 10-34-0 May 22.  
Irrigation: Overhead sprinkler irrigation as needed.
Pest control: Block I:  Roundup (32 oz/acre) + AMS (10 lb/100 gal.) + Laudis (3 oz/acre) + Attrex 9 0 (0.5 lb ai/acre) May 26.
Block II:  Roundup (32 oz/acre) + AMS (10 lb/100 gal.) + Laudis (3 oz/acre) + Attrex 9 0 (0.5 lb ai/acre) May 26.
Block III:  Authority (19 oz/acre) + Interlock (6 oz/acre) May 12; Roundup (32 oz/acre) + AMS (10 lb/100 gal) + NIS (1 pt/100 gal) + Interlock (4 oz/acre) May 31 and Roundup (48 oz/acre) + NIS (1 pt/100 gal) + AMS (1 lb/10 gal) + Interlock (4 oz/acre) July 14.
Remote sensing: Remote sensing was achieved with an Opti-Sciences CCM 200 Plus chlorophyll meter 
Harvest: Block I:  Hand harvested 26 feet from rows 6 and 7 from each plot on October 30.
Block II:  Hand harvested 26 feet from rows 6 and 7 from each plot on October 30.
Block III:  Harvested four rows (two two-row passes) 107 ft in length September 29 with an Almaco plot combine.
RESULTS BLOCK I (Corn/Corn) - 2017
Corn stover was removed at the 33, 67 and 100 percent removal rates in block I (corn/corn rotation). Stover removal had no significant effect on grain yield, moisture and test weight at the 95 percent confidence level. Stover removal had no effect on chlorophyll readings (Opti-Science CCM 200), Normalized Difference Red Edge (NDRE) indice (Holland Crop Circle ACS 430) and stalk nitrate-N (Table 1) at the 95 percent confidence level. Longer term data from 2009 to 2017 is presented in Table 2. The effect on revenue for the higher yield of the 100 percent removal rate compared to the 0 percent removal rate when the cost of N, P and K are accounted for is shown in Figure 1.
 
RESULTS BLOCK II (Corn/Soybean) - 2017
Stover removal rates of 33, 67, and 100 had no effect on grain yield, moisture or test weight (Table 3). 
RESULTS BLOCK III (Soybean/Corn) - 2017
The soybean yield was 60.6 bu/acre at 13.0% moisture with a test weight of 58.1 lbs/bu.  The soybeans had some white mold present but looked good overall considering there were no fungicide applications.
 
Figure 1.  The net return when the fertility cost leaving the field is subtracted from the yield
advantage in 100 percent removal plots compared to 0 percent removal plots for corn on corn
2008 to 2016 (Mean) at the Oakes Irrigation Research Site.
Table 1. The affect of corn stover removal from 0 to 100% on grain yield and other agronomic parameters for corn on corn plots in 2017.
Grain Stalk DM Chlorophyll  
Stover Grain Yield Harvest Test Stalk DM Removal Meter   Stalk Fall soil
Removal Yield1 2009-17 Moisture Weight Removal2 2008-16 Reading3 Population Nitrate-N Nitrate-N
% bu/ac bu/ac % lb/bu ------ ton/ac ------ 3-Aug plants/ac ppm lbs
0 261.0 220.7 17.9 56.7 0.0 0.0 59.1 34848 1299 26
33 273.4 226.8 18.1 56.5 1.0 1.9 60.6 35494 813 32
67 272.8 228.7 18.0 56.6 1.2 2.8 60.6 35171 587 16
100 269.3 229.9 17.9 56.3 1.8 4.3 60.4 35413 800 29
                   
Mean 269.1 -- 18.0 56.5 1.0 -- 60.2 35231 875 26
C.V. (%) 6.3 -- 2.9 0.5 10.5 -- 5.5 2.4 68.0 40.9
LSD 0.10 NS -- NS 0.4 0.1 -- NS 1094 NS 15
LSD 0.05 NS -- NS NS 0.2 -- NS 1350 NS NS
Table 1. The affect of corn stover removal from 0 to 100% on grain yield and other agronomic parameters for corn on corn plots in 2017 (continued).
Stover Seed Emerge Silk Nutrients in stover2 Nutrient Value
Removal Oil Protein Starch Date Date N P K   20172 2008-2016
% --------------%---------------- ------------ lb/acre ------------ ------ $/ac ------
0 3.1 8.8 72.7 25-May 22-Jul 0 0 0   0 0
33 3.0 8.6 73.0 25-May 20-Jul 9 0.6 8   6 29
67 3.0 8.5 73.1 25-May 20-Jul 12 0.6 8   6 40
100 2.8 8.6 73.5 25-May 19-Jul 18 1.1 10   9 59
 
Mean 3.0 8.6 73.1 25-May 20-Jul 10 0.6 7   5 --
C.V. (%) 3.8 2.0 0.3 0 0 15.8 19.7 48.8 15.5 --
LSD 0.10 0.1 0.2 0.3 NS 0.9 2 0.1 4 1 --
LSD 0.05 0.2 0.3 0.4 NS 1.1 3 0.2 5   1 --
Planting date = May 9; Harvest date = October 30; Previous crop = Field corn.
Fertilizer Rate lbs/acre = 226 N, 40 P2O5, 20 S; Irrigation = 14.0 inches.
1Yield adjusted to 15.5% moisture.
2Corn stover removed spring of 2017 from 2016 corn crop.  
3Opti-Science CCM 200.
Table 2.  Corn on Corn Stover Removal - NDSU Oakes Irrigation Research Site 2009-2017.
Stover Grain Harvest  Test Chlorophyll Reading Stalk Grain Silk Mature
Removal Yield Moisture Weight Reading NDRE1 Nitrate-N Protein Date Date2
% bu/ac % lb/bu   ppm %
 
0 220.7 20.2 54.8 54.5 0.3545 2183 8.7 23-Jul 29-Sep
33 226.8 19.7 55.2 55.7 0.3566 2369 8.6 21-Jul 28-Sep
67 228.7 19.7 55.0 57.3 0.3570 2314 8.6 21-Jul 27-Sep
100 229.9 19.3 55.2 56.6 0.3525 2474 8.6 20-Jul 27-Sep
                   
Mean 226.5 19.7 55.0 56.0 0.3551 2335 8.6 21-Jul 28-Sep
1Data only available from 2010-2015.
2Maturity dates from 2009-2014
Table 3. The affect of corn stover removal from 0 to 100% on grain yield and other agronomic parameters for corn on soybean plots 2017.
Grain Chlorophyll  
Stover Grain Yield Harvest Test Meter Stalk Fall soil   Seed Emerge Silk
Removal Yield1 2009-16 Moisture Weight Reading2 Nitrate-N Nitrate-N Population Oil Protein Starch Date Date
% bu/ac bu/ac % lb/bu 7-Aug ppm lbs plants/ac --------------%--------------
0 288.5 237.4 18.7 56.7 54.3 868 53 36058 3.2 8.9 72.4 25-May 19-Jul
33 305.0 233.8 18.2 56.4 58.4 697 62 35897 3.2 8.8 72.6 25-May 18-Jul
67 271.4 230.6 18.4 56.6 58.7 764 59 35332 3.1 8.7 72.8 25-May 19-Jul
100 275.3 233.7 18.2 56.5 59.6 572 59 35735 3.0 8.7 72.9 25-May 19-Jul
                         
Mean 285.0 -- 18.4 56.5 57.8 725 58 35756 3.1 8.8 72.7 25-May 19-Jul
C.V. (%) 9.1 -- 1.5 0.6 4.9 40.3 58.3 3.2 3.3 1.1 0.2 0.0 0.0
LSD 0.10 NS -- 0.4 NS 3.7 NS NS NS 0.13 0.13 0.19 NS NS
LSD 0.05 NS -- 0.5 NS 4.5 NS NS NS 0.16 0.16 0.24 NS NS
Planting date = May 9; Harvest date = October 30; Previous crop = Soybean.
Fertilizer Rate lbs/acre = 226 N, 40 P2O5, 20 S; Irrigation = 14.0 inches.
1Yield adjusted to 15.5% moisture.  
2Opti-Science CCM 200.
Oakes Irrigation Research Site Other corn Studies 
Variety trials Crop index Home page Report 2017 Corn hybrid performance trial – irrigated
Corn hybrid performance trial – dryland
Strip-tilled corn N rate; corn corn rotation
Strip-tilled corn N rate; corn soybean rotation