Oakes Irrigation Research Site
Carrington Research Extension Center * North Dakota State University
P.O. Box 531, Oakes, ND 58474-0531, Phone: (701) 742-2744, FAX: (701) 742-2700, E-mail: Blaine.Schatz@ndsu.edu
Leonard.Besemann@ndsu.edu
Optimum Corn Stover Removal for Biofuels and the Environment
L. Besemann and H. Eslinger
        The 2007 U.S. energy bill calls for 36 billion gallons of ethanol to be produced by 2020.  In 2007 the U.S. produced 6.5 billion gallons of ethanol.  If corn grain was able to supply 15 billion gallons of ethanol, 21 billion gallons of ethanol would have to come from cellulosic material (biomass) to meet the 2020 mandate. The production of 21 billion gallons of cellulosic ethanol will require 350 million tons of dry biomass.  Presently, perennial grasses and corn stover are the most available.  About 194 million tons of biomass is produced in U.S. production agriculture annually, with 75 million tons coming from corn stover.  Therefore corn stover is being looked at to play a major role in cellulosic ethanol production. 
        Before we commit ourselves to using corn stover for fuel we need to study the environmental and economic consequences of this action.  What effect will stover removal have on soil organic matter, soil erosion and ultimately sustainability of the land resource?  
        The objective of this study is to determine what rates of stover removal within different cropping systems are conducive to maintaining and possibly improving the productive capacity of the land while providing a renewable energy source.  
MATERIALS AND METHODS
Rotations: Block I: 2013 – field corn, 2012 – field corn, 2011 - field corn, 2010 - field corn, 2009 ‑ field corn, 2008 – field corn, 2007 – field corn.
  Block II: 2013 – field corn, 2012 – soybean, 2011 - field corn, 2010 - soybean, 2009 ‑ field corn, 2008 – soybean, 2007 – field corn.
  Block III: 2013 – soybean, 2012 – field corn, 2011 - soybean, 2010 - field corn, 2009 – soybean, 2008 – field corn, 2007 - onion.
Soil: Embden sandy loam, Hecla sandy loam and Maddock sandy loam.                                   
  Block I:  soil N 34 lbs/acre.                                        
  Block II:  na.                                          
  Block III:  soil N 22 lbs/acre.                                        
Seedbed preparation: Strip-till May 18 with an Orthman strip-till machine.
Hybrid: Corn:  Wensman W7268 VT 3PRIB.  
Variety: Soybean:  Syngenta S10-P9.
Planting: Block I:  Corn May 18 in 30-inch rows @ 33,000 seeds/acre.
  Block II:  Corn May 18 in 30-inch rows @ 33,000 seeds/acre.
  Block III:  Soybean May 28 in 30-inch rows @ 205,000 seeds/acre.
Fertilizer: Block I:  Broadcast 31 lbs N/acre, 103 lbs P2O5/acre, 95 lbs K2O/acre, 26 lbs S/acre, and 3 lbs Zn/acre as 7-25-23-6-1 May 7.  Twelve lbs N/acre and 40 lbs P2O5/acre as 10‑34-0 via strip-till May 18.  Stream‑bar 10 lbs
  N/acre and 23 lbs S/acre as 12‑0-0-26 May 23 and 60 lbs N/acre as 28-0-0 May 25.  Sidedress 126 lbs N/acre June 18 and 60 lbs N/acre as 28-0-0 June 25.
  Block II:  Broadcast 31 lbs N/acre, 103 lbs P2O5/acre, 95 lbs K2O/acre, 26 lbs S/acre, and 3 lbs Zn/acre as 7-25-23-6-1 May 7.  Twelve lbs N/acre and 40 lbs P2O5/acre as 10‑34-0 via strip-till May 18.  Stream‑bar 10 lbs
  N/acre and 23 lbs S/acre as 12‑0-0-26 May 23 and 60 lbs N/acre as 28-0-0 May 25.  Sidedress 126 lbs N/acre June 18 and 60 lbs N/acre as 28-0-0 June 25.
  Block III:  Broadcast 31 lbs N/acre, 103 lbs P2O5/acre, 95 lbs K2O/acre, 26 lbs S/acre and 3 lbs Zn/acre as 7-25-23-6-1 May 7.  Twelve lbs N/acre and 40 lbs P2O5/acre as 10‑34-0 via strip-till May 18.  
Irrigation: Hand move sprinkler irrigation as needed.
Pest control: Block I:  Outlook (18 oz/acre) May 23, Laudis (3 oz/acre) + Roundup Power Max (40 oz/acre) + AAtrex 9-O (0.5 lb ai/acre) + Destiny (0.05%v/v) + AMS (1½ lbs/acre) June 13.
  Block II:  Outlook (18 oz/acre) May 23, Laudis (3 oz/acre) + Roundup Power Max (40 oz/acre) + AAtrex 9-O (0.5 lb ai/acre) + Destiny (0.05%v/v) + AMS (1½ lbs/acre) June 13.
  Block III:  Roundup Power Max (30 oz/acre) June 6, June 24 and July 2; Section 2EC (8 oz/acre) + NIS (0.2% v/v) + AMS (1 lb/10 gal) July 2. 
Remote sensing: Remote sensing was achieved with an Opti-Sciences CCM 200 Plus chlorophyll meter and a Holland Crop Circle ACS active canopy sensor (normalized difference red edge ‑ NDRE).
Harvest: Block I:  Hand harvested the entire length (27 feet) of rows 5 and 8 from each plot on October 18 and October 21.
  Block II:  Hand harvested the entire length (27 feet) of rows 5 and 8 from each plot on October 21.
  Block III:  October 10 with a 4400 JD combine (48 rows 108 feet long, recorded with a weigh wagon).
RESULTS BLOCK I (Corn/Corn) - 2013
        Corn stover was removed at the 33, 67 and 100 percent removal rates in block I (corn/corn rotation).  Stover removal had no significant effect on grain yield, moisture and test weight.  Stover removal had no effect on chlorophyll readings (Opti-Science CCM 200), Normalized Difference Red Edge (NDRE) indice (Holland Crop Circle ACS 430) and stalk nitrate-N (Table 1).  Longer term data from 2009 to 2012 is presented in Table 2.  The effect on revenue for the higher yield of the 100 percent removal rate compared to the 0 percent removal rate when the cost of N, P and K are accounted for is shown in Figure 1.
RESULTS BLOCK II (Corn/Soybean) - 2013
        Stover removal rates of 33, 67, and 100 had no effect on grain yield, moisture or test weight (Table 3).  
RESULTS BLOCK III (Soybean/Corn) - 2013
       All soybean plots were combine harvested and bulked.  The soybeans yielded 60.8 bu/acre at 13.9% moisture and had a test weight of 55.9 lbs/bu.
Figure 1.  The net return when the fertility cost leaving the field is subtracted from the yield 
advantage in 100 percent removal plots compared to 0 percent removal plots for corn on corn 
from 2008 to 2012 at the Oakes Irrigation Research Site.
Table 1.  The effect of corn stover removal rates on grain yield and other agronomic parameters for corn on corn plots at the Oakes Irrigation Research Site in 2013.
Grain Stalk DM Chlorophyll  
Stover Grain Yield Harvest Test Stalk DM Removal Meter   Stalk Fall soil Seed Emerge Silk Mature Nutrients in stover2 Nutrient Value
Removal Yield1 2009-13 Moisture Weight Removal2 2008-13 Reading NDRE Population Nitrate-N Nitrate-N Oil Protien Starch Date Date3 Date3 N P K   20132 2008-2012
% bu/ac % lb/bu ------ ton/ac ------ 6-Aug 5-Aug plants/ac ppm lbs ------------%------------- ------ lb/acre ------ ------ $/ac ------
0 232.6 221.0 22.9 47.4 0.00 0.0 48.9 0.3606 31299 5897 30 2.7 8.4 73.4 5/31 212.5 275.8 0 0 0 $0 $0
33 242.8 224.4 21.8 48.4 2.08 2.4 55.1 0.3645 32589 10364 19 2.6 8.5 73.3 5/31 211.5 275.3 40 3 28 $37 $41
67 248.9 227.1 21.7 49.1 3.20 3.7 57.6 0.3656 31863 9578 24 2.5 8.6 73.4 5/31 210.0 275.5 58 4 40 $53 $59
100 249.0 226.9 21.6 48.7 4.38 5.5 59.2 0.3649 33073 11160 22 2.9 8.7 72.7 5/31 209.8 274.3 87 6 52 $75 $82
Mean 243.3   22.0 48.4 2.4   55.2 0.3639 32206 9249 24 2.7 8.6 73.2   7/28 275.2 46 3 30   $41 $46
C.V. (%) 3.5 2.9 1.2 18.5 3.1 1.3 2.3 26.6 28.1 9.8 1.9 0.6 0.4 0.2
LSD 0.10 11.2   0.8 0.8 0.6 2.2 NS 956 3185 NS NS NS NS 1.0 0.8
LSD 0.05 NS   NS 0.9 0.7   2.7 NS 1180 NS NS NS NS NS   1.3 0.9            
Planting Date = May 18; Harvest Date = October 18 & 21; Previous Crop = Corn
Fertilizer Rate lbs/acre = 300 N, 143 P2O5, 95 K2O; 50 S, 3 Zn; Irrigation = 13.9 inches.
1 Yield adjusted to 15.5% moisture.
2 Corn stover removed spring of 2013 from 2012 corn crop.  
3 Silk date; 210 =  July 28.  Mature  date; 259 = September 15.
3 Opti-Science CCM 200.
4 Holland Crop Circle ACS active canopy sensor (normalized difference red edge) - NDRE.
 Table 2.  Corn on Corn Stover Removal - NDSU Oakes Irrigation Research site 2009-2012
Stover Grain Harvest  Test Chlorophyll Reading Stalk Grain Silk Mature
Removal Yield Moisture Weight Reading NDRE Nitrate-N Protein Date Date
% bu/ac % lb/bu   ppm %
 
0 218.1 22.7 56.2 55.9 0.3690 1712 8.4 7/22 9/30
33 219.8 22.0 56.8 55.9 0.3671 1814 8.3 7/21 9/28
67 221.6 21.9 56.6 56.5 0.3682 1671 8.3 7/20 9/28
100 221.4 21.1 57.0 56.1 0.3620 2290 8.5 7/19 9/27
                   
Mean 220.2                
Table 3. The affect of corn stover removal from 0 to 100% on grain yield and other agronomic parameters for corn on soybean plots in 2013.
Previous                            
Year Grain  
Stover Grain Yield Harvest Test Fall Soil  Seed Emerge Silk Mature
Removal Yield1 2009-13 Moisture Weight Chlorophyll NDRE Population Nitrate-N Oil Protein Starch Date Date2 Date2
% bu/ac % lb/bu 6-Aug 5-Aug plants/ac lbs ------------%-------------
0 241.3 228.5 20.9 49.9 59.6 0.3649 31541 23 2.7 8.8 73.3 5/31 210.0 274.5
33 247.3 222.6 21.1 49.6 59.1 0.3633 32267 44 2.5 8.5 73.6 5/31 210.3 275.5
67 243.1 225.6 21.2 49.0 58.6 0.3674 30895 31 2.7 8.7 73.5 5/31 210.8 275.8
100 247.5 226.3 21.5 48.7 60.7 0.3672 32267 29 2.6 8.8 73.4 5/31 210.3 275.0
Mean 244.8   21.2 49.3 59.5 0.366 31742 31.8 2.6 8.7 73.4   210.3 275.2
C.V. (%) 2.8 2.8 1.2 6.2 1.7 2.7 58.9 9.9 2.3 0.6 0.2 0.2
LSD 0.10 NS NS 0.8 NS NS NS NS NS NS NS NS 0.5
LSD 0.05 NS   NS NS NS NS NS NS NS NS NS   NS NS
 
Planting Date = May 18; Harvest Date = October 21; Previous Crop = Soybean
Fertilizer Rate lbs/acre = 300 N, 143 P2O5, 95 K2O; 50 S, Zn 3; Irrigation = 13.9 inches.
1 Yield adjusted to 15.5% moisture.            
2 Silk date; 210 =  July 28.  Mature  date; 276 = October 1.
Oakes Irrigation Research Site
Variety trials Crop index Home page Report 2013
Other corn Studies 2013
Corn hybrid performance trial irrigated
Corn hybrid performance trial dryland
Fortix fungicide on field corn
KTS fertilizer-field corn
Mosaic fertilizer-field corn
Stoller corn
Strip-tilled corn N rate corn corn rotation
Strip-tilled corn N rate corn soybean rotation