Dry Bean Production Guide (continued)A-1133, July 1997 Band Applicator CalibrationThe same calibration methods as is used for broadcast spraying can be used to calibrate band applicators. The only difference is the amount of area being covered. The main idea to keep in mind is what is meant by an acre. Total acres refers to the entire acreage in the field. This would include the sprayed band and the area between the bands. A treated acre refers only to the treated area in the band. The spray that would be discharged on a broadcast rate is concentrated in a narrow band by the ratio of the row spacing divided by the band width (see the following example). In band spraying, the row spacing and the nozzle spacing are the same. Unless otherwise specified, chemical application rates are given on a broadcast basis. For band applications, the rate per treated area is the same as the broadcast rate, but the total amount of pesticide used on a field is less because only a portion of the field is treated. Spray discharge charts furnished by spray equipment manufacturers for band nozzles are usually listed as applying chemical on a broadcast basis. The amount applied will increase when directed into a narrow band as listed in Table 2.
Seconds to Drive Seconds to Drive MPH 300 feet MPH 300 feet ---------------------------------------------- 1.0 204 8.0 26 1.5 136 8.5 24 2.0 102 9.0 23 2.5 82 9.5 22 3.0 68 10.0 20 3.5 58 10.5 19 4.0 51 11.0 18 4.5 45 12.0 17 5.0 41 13.0 16 5.5 37 14.0 15 6.0 34 15.0 14 6.5 31 16.0 13 7.0 29 18.0 11 7.5 27 20.0 10 ----------------------------------------------
Row Spacing (inches)
----------------------
Band Width 20 30 36 40
-------------------------------------
(inches)
8 2.5 3.8 4.5 5.0
10 2.0 3.0 3.6 4.0
12 1.6 2.5 3.0 3.3
14 1.4 2.1 2.6 2.9
-------------------------------------
|
| Week After Emergence | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 |
| Date | |||||||||||||
| Maximum Temperature | |||||||||||||
| 50-59� | 0.02 | 0.03 | 0.04 | 0.05 | 0.06 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.07 | 0.05 |
| 60-69� | 0.04 | 0.05 | 0.06 | 0.08 | 0.11 | 0.13 | 0.14 | 0.14 | 0.13 | 0.13 | 0.13 | 0.11 | 0.08 |
| 70-79� | 0.05 | 0.06 | 0.09 | 0.12 | 0.15 | 0.18 | 0.19 | 0.19 | 0.19 | 0.18 | 0.17 | 0.15 | 0.11 |
| 80-89� | 0.06 | 0.08 | 0.11 | 0.15 | 0.19 | 0.23 | 0.25 | 0.25 | 0.24 | 0.23 | 0.22 | 0.19 | 0.14 |
| 90-99� | 0.08 | 0.10 | 0.14 | 0.18 | 0.23 | 0.28 | 0.30 | 0.30 | 0.29 | 0.29 | 0.27 | 0.24 | 0.17 |
at week #4: 4 Leaf
at week #5: Auxiliary Bud
at week #6: Flower
at week #8: Podding
at week #10: Initial Strip
at week #11: Leaf Yellow
after week #13: Maturity
The best choice of tools for irrigation scheduling is a combination of in-field soil moisture measurement and a recorded daily soil water accounting procedure. This method, called the "checkbook" method, has also been used successfully for many years in Minnesota and North Dakota. The checkbook method is a soil moisture accounting method which uses daily dry bean water use values and the soil water-holding capacity to predict the time and amount of water needed to replenish what has been removed from the root zone since the last irrigation or rain. A bulletin on irrigating using the checkbook method is available from any county extension office in Minnesota and North Dakota.
Dry bean harvesting operation is done by one of two ways; undercutting, windrowing and combining from the windrow, and straight combining. Dry beans should be harvested at the 15 to 18% moisture level to minimize splitting and seedcoat damage. Harvesting at lower moisture levels may result in an excessive percentage of split beans and checked seedcoats. Beans with checked seedcoats may split with further handling.
Harvest dry beans before a killing frost. Frozen immature beans are difficult to separate in processing, while unfrosted immature bean seeds will shrink during drying and can be separated.
Dry beans are ready for harvest when some of the pods are dry and when the majority of pods have turned yellow. The nearly mature dry beans in the yellow pods will continue to ripen after they are cut. Too many dry pods at harvest will result in heavy shattering. Dry bean cutting and windrowing should be done at night or early in the morning when the plants are damp with dew. All bean types, but especially whites, require a harvest period relatively free from rain to avoid seed discoloration.
Dry beans may be undercut and windrowed in two separate operations or as a single operation. Blade type undercutters knife the plant root 1 to 2 inches below the soil surface. The rodding operation uses a bean rod to lift the plants from the soil. The number of rows to be placed in one windrow will depend on the density of the crop and the size of combine used. Leave beans in the windrow only long enough for the lower stem and attached row parts to dry sufficiently for combining.
Bush type beans may be harvested with a straight-cut attachment on a combine. It is usually best to use the flexible cutterbar and pickup reel. These operate much closer to the soil and save considerably more seed. Most field loss is caused by pods being cut by the cutterbar or operating at an incorrect speed. Recent equipment developments include replacing or supplementing the pickup reel with an air reel to help move plants across the cutterbar. Research has shown that field losses with conventional straight cut type headers can range from 20 to up to 40% of the yield. Grower experiences with direct cut headers suggest that the addition of an air reel and supplemental lifter guards to a flexible cutterbar can reduce loss to 5 to 10% of yield.
Harvest losses reduce net income and increase problems with volunteer beans the following season. A survey of 21 fields in Nebraska found that total harvest losses averaged 4% of yield, but ranged from less than 1% to over 12%. Careful operators consistently maintained harvest loss below 3% of yield. The study also found that about 60% of the total harvest loss occurred during the combining operation, with about half of this loss attributed to header loss and half to threshing loss. The remaining 40% of harvest loss was equally divided between the cutting, windrowing or rodding operations.
Grain combines are frequently used for harvesting edible beans but growers with large acreages often use special bean combines. They usually have two cylinders specifically designed for bean threshing and special separating and cleaning units. These special combines do not contain augers and usually move beans with conveyor belts or bucket elevators.
Conventional combines with rasp bar cylinders work well for beans and the new type rotaries are very good. Rotaries tend to cause less impact on the seed and less seed crackage. Tests have shown significantly lower cracked and broken beans as compared to conventional combines.
Rotary combines should be equipped with specialty dry bean rotors and the appropriate threshing bar configuration to provide optimum threshing and separation.
Combining should begin when beans reach 18% moisture content. Combine cylinders should be run only fast enough to do a complete threshing job. Some machines may need special speed reducers to obtain proper speed. High cylinder speeds and allowing the seed to become too dry substantially increase seed cracking and splitting. When beans are at 18% moisture, the cylinder should be operating at a speed as recommended in the operator's manual. It is difficult to give one cylinder speed, as diameters of cylinders and rotors vary from 17 inches up to 30 inches in diameter. It is usually best to set cylinder speed as slow as possible and check to be sure that pods are threshed to allow bean removal. Excessive cylinder speeds will cause excessive splits and checking.
It is usually desirable to reduce the cylinder speed as the day progresses to compensate for additional drying. Maintain as large a concave clearance as possible and still do a good job of threshing. As beans dry down, cylinder or rotor to concave settings should be increased. Check your operator's manual for recommended cylinder speed and concave setting. Manufacturer's recommendations apply to average or normal conditions and may require variation to meet specific field conditions.
It may be necessary to harvest only in the morning and evening when the pods are tough in order to hold shattering losses to a minimum and reduce the number of split beans and checked seedcoats. Crowd the combine cylinder to near maximum capacity without overloading. To do this, either use a faster travel speed or put more rows in the windrow. The additional straw going through the threshing mechanism will help cushion the beans and prevent damage.
Set the adjustable chaffer at 5/8 inch and the sieve at 7/16 inch. This should allow the threshed beans and some hulls to fall through the chaffer, and the cleaning sieve will allow only threshed beans to fall through to the grain auger. Use a relatively high fan speed and direct the blast toward the forward one-third of the cleaning shoe. Check your operator's manual for specific recommendations. Check the tailings return periodically to note the quantity and composition of the material being returned to the cylinder for rethreshing. Any appreciable quantity of threshed beans in the tailing return indicates that the adjustable chaffer is set too tight. Completely threshed beans returning through the auger for rethreshing will increase the amount of split beans and checked seedcoats.
Check the grain tank for dirt and foreign material and for beans that are split or have checked seedcoats. Excess dirt and chaff generally indicate that the adjustable sieve is adjusted too wide or that the fan blast is inadequate or improperly directed.
Excessive checks and splits generally indicate one or more of the following:
Most combine manufacturers have a number of optional accessories available for use on beans. These usually are bean sieves, screens placed in the grain pan and along elevator tubes. These help to remove dirt and foreign material from the beans.
Always handle field beans gently. Avoid dropping beans from great heights in unloading and handling. Beans check and crack when dropped, particularly on hard surfaces and when dry. Cushion or deflect the fall of beans whenever possible. Keep elevator flight chains snug so that flights do not ride on beans.
Measuring field loss during harvest is relatively easy. Harvest losses can cost the grower thousands of dollars if the problem persists over many acres. Five simple steps can provide a good harvest loss estimate:
For example, if a sampled area over the full effective width of an implement pass averaged 1 pinto bean seed per square foot, the field loss would be approximately 36 lb/A, assuming 1200 seeds/lb. To extrapolate to 3 seeds/ sq. ft. for the same seed size of 1200 seeds/lb, one could multiply 3 by 1.0 by 36 lb/acre = 108 lb/acre field loss.
Table 1. Field loss based on the average number of
seeds lost per square foot of soil and seed size of the
variety harvested.
Average no. of seeds
lost per square foot
--------------------------------
Seed Size 0.5 1.0 5.0 10.0
-------------------------------------------
Seed/lb -- pounds/acre field loss --
800 27 55 272 545
1200 18 36 182 363
1600 14 27 136 272
2000 11 22 109 218
2400 9 18 91 182
2800 8 16 78 156
------------------------------------------
Use the following information to estimate the number of seeds per
pound for the specific market class of the harvested bean:
Market Class Seeds per Pound ----------------------------------- Kidney 800-1000 Pinto 1200-1400 Great Northern 1400-1800 Pink/Small Red 1600-2000 Navy/Black 2400-2800 -----------------------------------
The recommended storage moisture content is the moisture content that will permit storage without deterioration exceeding acceptable quality. It will depend on the length of the desired storage period and the temperatures during storage.
There are limited studies on the allowable storage time of edible beans, but the results from corn can be used to estimate the storage moisture content and storage time for edible beans. The equilibrium moisture content of edible beans is similar to corn, so expected recommended storage moisture contents should be similar.
The maximum allowable storage time for 18% moisture corn at 50 degrees is 3.4 months. Cooling the 18% moisture corn to 40 degrees extends the maximum storage period to about 6.1 months. Therefore, edible beans can be stored at 18% moisture content during the fall and winter if they are cooled with an aeration system so they are no warmer than 50�F in October and 30 degrees in November.
Lower moisture contents should be used if longer storage periods are desired or the beans cannot be cooled to the specified temperatures. Corn at 16% moisture is expected to store for about nine months at 60�F, which is the basis of the 15.5% moisture content recommendation during fall through spring. A moisture content of 16% should normally be considered the maximum recommended short term storage moisture content for edible beans.
For long-term storage the moisture content must be low enough to permit storage without deterioration at typical summer temperatures. For example, the recommended long-term storage moisture content for wheat is normally at about 13%. This keeps the relative humidity in the wheat below 65% at 70 degrees, which limits mold growth. The recommendation for edible beans is also about 13% based on the same considerations.
If the beans can be kept cooler, the acceptable moisture content can be increased. If the beans can be kept at 60�F or cooler, the moisture content can be 14% for long term storage.
It is important to follow good storage management practices such as measuring the temperature and moisture content of the beans at least monthly. Whenever there is more than a 10 degree differential between the average outdoor temperature and the bean temperature during the fall, the beans should be cooled with aeration. This should continue until beans at 16% moisture are cooled at least to 40�F and 18% moisture beans are cooled to about 30�F. Cooling below 30 degrees is not necessary and may increase the potential for handling damage.
Edible beans require special care when drying with a high temperature column dryer. The relative humidity of the drying air should not be lower than about 30% when drying Navy beans. Normally the drying should occur with the air heated less than about 20�F above the outdoor air temperature, to keep the relative humidity above 30%. The beans need to be monitored continuously to assure that the beans are not being damaged. Other beans are best dried with no supplemental heat.
Natural air drying will work well for drying edible beans during mid-September to mid-October in North Dakota. Based on average climatic conditions the beans should dry to about 14% moisture. Shutting fans off during the warmest part of the day will raise the final moisture content but lengthen the drying time. Shutting fans off during periods of higher humidity, such as night, will reduce the final bean moisture content. Recommended minimum airflow rates for various moisture contents and the corresponding estimated drying times are shown in the following table.
Minimum recommended airflow rates and estimated drying times for
dry edible beans using a natural air drying system from
Mid-September
to mid-October in North Dakota.
Moisture Content Airflow Rate Drying Fan Time
----------------------------------------------------
cfm/bu cfm/cwt days
22% 2.5 4.2 23
21% 1.6 2.7 30
2.0 3.3 24
20% 1.5 2.5 28
2.0 3.3 22
19% 1.5 2.5 28
2.0 3.3 22
----------------------------------------------------
There is no information available on the static pressure
associated with moving air through edible beans, so design the
drying system using the data for shelled corn.
Dry edible beans are fragile, so they must be handled with care. Beans become more susceptible to handling damage at lower moisture contents and cold temperatures. Do not warm beans above 50 degrees, since allowable storage time is reduced by about 50% for each 10 degree temperature increase. Belt conveyors are preferred due to their gentleness in conveying. Drop heights must be limited. A bean ladder should be used inside storage bins to reduce impact damage. The speed of auger rotation should be reduced and augers operated "full" to minimize damage. Elevator legs need to be adapted for handling beans, including reducing the discharge velocity and utilizing a method of gently slowing the beans at the bottom of spouts.
AE-701 Grain Drying
AE-791 Crop Storage Management
EB-35 Natural Air - Low Temperature Crop Drying
Duane Berglund, Agronomist, NDSU Extension
Service
Tim Courneya, Northarvest Bean Growers Association
David Franzen, Soil Science Specialist, NDSU
Extension Service
Phillip Glogoza, Entomologist, NDSU Extension
Service
Kenneth Hellevang, Agricultural Engineer, NDSU
Extension Service
Vern Hofman, Agricultural Engineer, NDSU Extension
Service
Bill Kuntz, Seed Certification Specialist, N.D.
State Seed Department
Art Lamey, Plant Pathologist, NDSU Extension
Service
Thomas Scherer, Agricultural Engineer, NDSU
Extension Service
Richard Zollinger, Weed Specialist, NDSU Extension
Service
Plant Diagnostic Lab
Waldron Hall Rm. 206
North Dakota State University
Fargo, ND 58105
Phone:701-231-7854
Plant Disease Clinic
495 Borlaug Hall
1991 Buford Circle
St. Paul, MN 55108
Phone:612-625-1275
State Seed Dept.
P.O. Box 5257
Fargo, ND 58105
Phone:701-237-7927
State Seed Lab
Dept. of Agriculture
90 West Plato Blvd.
334-6360
St. Paul, MN 55107
Phone:612-296-6123
RR 3 Box 520
Frazee, MN 56544
Phone:218-334-6351Fax:218-334-6360
North Dakota State University
Plant Sciences 701-231-8135
Economics 701-231-7393
Engineering 701-231-7236
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Soils 701-231-8884
University of Minnesota
Agronomy 612-625-8700
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Engineering 612-625-9733
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Plant Pathology 612-625-6290
Soil Science 612-625-5797
North Dakota Ag Statistics Service
PO Box 3166
Fargo, ND 58108
Phone:701-239-5306
Minnesota Ag Statistics Service
8 East Fourth Street Suite 500
St. Paul, MN 55101
Phone:612-296-2230
A-1133, July 1997
County Commissions, North Dakota State University and U.S. Department of Agriculture cooperating. Duane Hauck, Director, Fargo, North Dakota. Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. We offer our programs and facilities to all persons regardless of race, color, national origin, religion, gender, disability, age, veteran's status or sexual orientation; and are an equal opportunity institution. This publication will be made available in alternative formats for people with disabilities upon request, 701 231-7881.